Cutting Optimization Pro 5.18.29.0

Cutting Optimization Pro: advanced nesting and cutting optimizer for Windows-based production

Cutting Optimization Pro from Optimal Programs is a Windows application for nesting and cutting optimization aimed at businesses that cut rectangular sheets and linear stock. The software combines 2D sheet nesting and 1D linear cutting algorithms with inventory and remnant management, export options for CNC/CAD systems, and developer components for automation and integration into production workflows.

Main features and capabilities

• 1D and 2D optimization engines: High-performance algorithms for rectangular sheet nesting and linear-stock cutting (boards, pipes, bars) produce layouts focused on maximizing material yield.
• AnyShape and Cut X libraries: Optional components (Cut 2D X, Cut 1D X, AnyShape Cut 2D X) extend functionality for true-shape nesting and irregular parts where required.
• Material and grain control: Support for a variety of panel materials with controls for grain direction, trim allowances and kerf settings to reflect real-world cutting constraints.
• Remnants and stock management: Built-in inventory for sheets and offcuts enables reuse of remnants and tracking of quantities to incorporate existing stock into nesting decisions.
• Custom cutting rules: Configurable priorities, part rotations, multi-cut strategies, fences, clamps and minimum leftover sizes allow modeling of specific machines and shop practices.
• Production reports and exports: Generates labeled cutting plans, part lists and waste/yield statistics with export formats such as DXF and CSV for downstream systems.
• Developer APIs and automation: COM-based automation and developer documentation support integration into ERP/MRP systems, order management workflows and bespoke production pipelines.
• Documentation and language support: Product pages, user guides and technical documentation are available in multiple languages to support international teams.

Performance, accuracy and usability

The application balances optimization capability with an interface designed for production planners and shop-floor operators. The solver focuses on minimizing total waste across available stock and supports multiple sheet types while automatically selecting combinations of stock pieces for improved yield. Default settings simplify initial setup, and advanced options permit detailed control over nesting behavior and cut sequencing for users who require finer tuning.

Target users and practical applications

• Small and medium manufacturers seeking to reduce material waste and accelerate job setup.
• Woodworking and cabinetmaking operations requiring grain-aware nesting and detailed cutting plans.
• Glass, metal and composite fabricators that process panels and linear profiles.
• Software developers, system integrators and OEMs that need COM components or libraries to embed optimization into production systems.

Integrations, exports and workflow automation

• Export options: Produces DXF, CSV and other machine-readable outputs suited for CNC routers, saws, laser cutters and cutting tables, enabling handoff to CAD/CAM and production scheduling tools.
• Complementary tools: Designed to work with other Optimal Programs products—such as Real Cut 1D, Cut 2D X and AnyShape—when angled cuts, irregular shapes and advanced nesting scenarios are required.
• Automation-ready: COM API and developer libraries support automated batch processing, remote optimization and integration into order-to-production pipelines.

Licensing, platform and support

• Platform: Native Windows application; developer libraries support COM-based integration for server-side or client-side automation.
• Licensing: Commercial licensing is offered with options for single-seat, site and developer/component licenses; trial versions are available for evaluation.
• Support and resources: Technical support, user manuals, tutorials and example projects are provided by Optimal Programs to assist deployment and configuration.

Operational advantages

• Reduced material waste through optimized nesting and remnant reuse integrated into the inventory model.
• Faster job preparation and clearer cutting plans that can help reduce setup time and layout errors.
• Scalable integration options that allow embedding optimization into larger business systems via developer components.
• Inventory-aware nesting and waste reporting that support purchasing accuracy and production planning.